Stringent 7-Stage Quality Control System
Zero-defect manufacturing philosophy audited by top European sports brands. Every roll of fabric and finished garment passes rigorous physical, chemical, and metal detection gates.
The 7 Quality Inspection Checkpoints
Complete transparent oversight from raw yarn to container loading.
Pre-Production Control Meeting & Fabric Storage
Tech pack verification, master pattern sign-off, shrinkage allowance calculations, and climate-controlled fabric storage inspection.
Fabric Component & Embroidery / Printing Inspection
Automated fabric roll optical scanning, color fastness (ISO 105 standard tests ↗), shrinkage testing (<3%), and stretch recovery audits tested in alignment with OEKO-TEX Standard 100 ↗ and audited by SGS ↗ and TÜV Rheinland ↗.
Inspection of the First Piece in Bulk Production
Rigorous audit of the initial bulk garments against golden samples across all size gradings before releasing mass cutting lines.
In-Line Production Inspection During Sewing
Roving QC technicians audit stitch density (12-14 stitches/inch), 4-needle 6-thread flatlock thread tensions, and seam burst limits across our China prototyping lines and Bangladesh 54 automated lines in real time.
100% Finished Product Inspection & 20-30% Random QA
Every single finished piece undergoes 100% thread trimming and visual check, followed by secondary 20–30% QA supervisor audits.
Needle Detection & AQL Sampling Inspection After Packing
Dual-probe conveyor metal detection (0.8mm ferrous calibration) ensuring 100% consumer safety, followed by final AQL 1.5/2.5 pre-shipment sign-off before dispatching to global ports under 11 international accreditations.
