Stringent 7-Stage Quality Control System
Zero-defect manufacturing philosophy audited by top European sports brands. Every roll of fabric and finished garment passes rigorous physical, chemical, and metal detection gates.
The 7 Quality Inspection Checkpoints
Complete transparent oversight from raw yarn to container loading.
Pre-Production Control Meeting & Fabric Storage
Tech pack verification, master pattern sign-off, shrinkage allowance calculations, and climate-controlled fabric storage inspection.
Fabric Component & Embroidery / Printing Inspection
Automated fabric roll optical scanning, color fastness, shrinkage testing, and stretch recovery audits on all silicone heat transfers and prints.
Inspection of the First Piece in Bulk Production
Rigorous audit of the initial bulk garments against golden samples across all size gradings before releasing mass cutting lines.
In-Line Production Inspection During Sewing
Roving QC technicians audit stitch density (12-14 stitches/inch), flatlock thread tensions, and sleeve attachments in real time.
100% Finished Product Inspection & 20-30% Random QA
Every single finished piece undergoes 100% thread trimming and visual check, followed by secondary 20–30% QA supervisor audits.
Needle Detection & AQL Sampling Inspection After Packing
Conveyor metal detection (0.8mm ferrous calibration) ensuring total consumer safety, followed by final AQL 1.5/2.5 pre-shipment sign-off.
+86 139 0597 2808